US
Metric

Overview

Specifications

Typical Machine Length
46.16 ft
14.00 m
Installed Power
1897.00 mm H2O
1200.00 kg/mm
Haulage System
2 × 85 kW (2 × 115 hp)

Electrical Control Box - ECB2

Type (1)
This flameproof module contains the majority of the shearer electrical control and power distribution components.
Type (2)
High current carrying capacity of 400 amps and can accommodate trailing cables up to 185 mm2 (2.9 in2).
Type (3)
All internal chassis can be ‘bench built,’ tested and stored.
Type (4)
Box contains various LV circuit breakers which can be reset through the FLP cover, reducing downtime.
Type (5)
An extremely powerful PMC Evo-S control system with state-of-the-art Ethernet communication and backup functionality, this allows the shearer to be operated even if the overall control system is not functioning.
Type (6)
This unit also contains cutter motor contactors, circuit breakers, control transformer, current monitoring, HV fuses, earth leakage and a visible disconnect.

Health Monitoring

Type
A comprehensive health monitoring system is available, including oil levels and temperatures, flows, pressures and vibration analysis.

Machine @ 50 Hz

Available Cutting Power
2 × 500 kW (2 × 671 hp)
Body Height
21.60 in
550.00 mm
Cutting Drum Diameter
1400 to 2000 mm (55 to 78 in)
Cutting Drum Speed
33.5, 38.8 and 43.8 rpm
Haulage Motor
2 × 100 kW (2 × 134 hp)
Haulage Pull
Up to 690 kN/155,118 lbf
Haulage Speed
Up to 29.5 m/min (Up to 97 ft/min)
Haulage System
2 × 85 kW (2 × 115 hp)
Installed Power
Up to 1200 kW (Up to 1,609 hp)
Machine Weight - Approximate
66.00 ton (US)
60.00 ton (US)
Minimum Pan Width
32.70 in
832.00 mm
Operating Voltage
3300.00 V
3300.00 V
Pump Motor
40.20 mm H2O
30.00 kg/mm
Seam Range
1.6-3.2 m (63-126 in)
Typical Machine Length - Drum Centers
46.16 ft
14065.00 mm

Haulage Unit - HU100

Maximum Machine Speed
96.77 ft/min
29.50 m/min
Pull at Maximum Speed
345.7 kN (38.9 tons)
Speed at Maximum Pull
48.39 ft/min
14.75 m/min
Total Machine Pull
690 kN (77.9 tons)
Type (1)
Maximum power rating 85 kW (115 hp)
Type (2)
Transmission reduction of 132.6:1
Type (3)
Available with Machine Position Encoder
Type (4)
Available with Machine Parking Brake
Type (5)
Integral monitoring transducers
Type (6)
Quillshaft transmission protection
Type (7)
Online vibration monitoring

Water Material

Type (1)
All hose assemblies are to ISO 6805 and proof tested to EN ISO 1402.
Type
The hoses are assembled to Hose Assembly Standard DIN20066:201-10.
Type (2)
The hoses are assembled to Hose Assembly Standard DIN20066:201-10.
Type (3)
All hose and hosing is in compliance with guideline MDG 41 and MSHA regulations.

Machine Automation and Communication

Level of Automation (1)
Zone-based automation “Navigator 1”
Level of Automation (2)
State-based shearer automation “Navigator 2”
Level of Automation (3)
Integrated longwall automation with “Navigator 2 + 3”
Level of Automation (4)
“Longwall Navigator” for improved face alignment and horizon control
Type (1)
Industry-leading Automation from the Pioneer of State-based Automation.
Type (2)
This shearer has a state-of-the-art distributed automation system for the control, monitoring and protection of the shearer. Its modular design allows it to be configured to meet individual control needs, from basic monitoring and protection to advanced a
Type (3)
The PMC-S control system with state-of-the-art Ethernet communication and backup functionality allows the shearer to be operated even if the overall control system is not functioning.
Type (4)
The shearer is equipped with a state-of-the-art industry PC in a flame-proof housing with plenty of computing power, allowing flexibility to upgrade to future features such as condition monitoring.
Type (5)
A Programmable Logic Controller (PLC) takes care of basic machine control tasks, ensuring that coal is produced.
Type (6)
Unlike competitor systems, the modularity of the longwall system and control allow the longwall to operate in “fault-tolerant” mode, even when there is a problem with the overall automation system.
Type (7)
In other words, integrated automation does not prevent control via individual PLC’s in order to keep production up and running.

Haulage Transformer Box – HTB2

Type
This flameproof module contains the main 253 kVA haulage transformer, power supplies, auxiliary transformer, drive system circuit breaker and one 250 kW (335 hp), 600V AC inverter drive, with integrated regenerative braking.

Electrical Material

Type (1)
This model of shearer is available with headlights, cameras, methane monitoring, end displays and audible alarms.
Type (2)
All electrical material is designed and certified to IEC standards and also complies with other regional and national standards, such as MSHA, GOST, MA, ATEX and DGMS, as well as Australia’s New South Wales and Queensland regulations.

Dimensions (Approximate)

AFC Pan Width (Typical - As Shown)
45.00 in
1142.00 mm
Clearance from Drum to AFC Toeplate
11.00 in
271.00 mm
Cutting Drum Overall Width
45.00 in
1142.00 mm
Diameter - Shearer Cutting Drum
60.00 in
1524.00 mm
Distance Between Drums with Arms Horizontal
554.00 in
14065.00 mm
Distance Between Ranging Arm Hinge Points
332.00 in
8435.00 mm
Distance Between Trapping Shoe Centers
241.00 in
6124.00 mm
Height - Top of Machine Main Body - Lowest Version
47.20 in
1200.00 mm
Machine Height - Over Main Body (< in lowest version)
47.20 in
1200.00 mm
Maximum Cutting Height for Seam (Plus)
126.00 in
3200.00 mm
Ranging Arm Cutting Drum Diameter
60.00 in
1524.00 mm
Ranging Arm Length - Hinge to Drum
110.80 in
2815.00 mm
Shearer Drum Undercut of Floor (>)
20.00 in
500.00 mm
Vertical Tunnel Clearance - Approximate
18.00 in
460.00 mm
Width - Across Picks
42.00 in
1067.00 mm

Downdrive - DD100

Type (1)
Innovative and unique downdrive design
Type (2)
Transmission rating of 85 kW (115 hp)
Type (3)
Maximum haulage pull of 690 kN (77.9 tons)
Type (4)
Fully removable, modular gearbox
Type (5)
Removable modular top drive wheel assembly
Type (6)
Downdrive ratio 17T—23T—10T (two wheel configuration)
Type (7)
Trapping shoe with replaceable wear inserts, safe and easy to replace (unique to Caterpillar)
Type (8)
Suitable for all current rack type systems

Powerpack - PP2

Type (1)
Fixed displacement pump, with a capacity of 50 L/min (13 gal/min)
Type (2)
Operating system pressure of 280 bar (4,000 psi)
Type (3)
Robust hydraulic reservoir of 140 L (37 gal) capacity
Type (4)
Integral monitoring transducers
Type (5)
For use with ISO 68 or ISO 100 hydraulic oils
Type (6)
Available with 6 section valve bank
Type (7)
This unit has a pump motor rating of 30 kW @ 50 Hz (48 hp @ 60 Hz)

Mainframe - MF1

Type (1)
High structural integrity and absorption of all cutting and haulage forces, providing maximum protection for all major units
Type (2)
Maximum protection of electrical boxes, providing the highest level of flameproof integrity
Type (3)
Improved access for maintenance and ease of overhaul and repair
Type (4)
Versatility of application due to fully modular construction
Type (5)
A split mainframe is available in case of transportation limitations

Hydraulic Material

Type (1)
All hose assemblies are to ISO 6805 and proof tested to EN ISO 1402.
Type (2)
The hoses are assembled to Hose Assembly Standard DIN20066:201-10.
Type (3)
All hose and hosing is in compliance with guideline MDG 41 and MSHA regulations.

Machine @ 60 Hz

Available Cutting Power
2 × 597 kW (2 × 800 hp)
Body Height
21.60 in
550.00 mm
Cutting Drum Diameter
1400 to 2000 mm (55 to 78 in)
Cutting Drum Speed
40.2, 46.6 and 52.5 rpm
Haulage Motor
2 × 100 kW (2 × 134 hp)
Haulage Pull
Up to 70.67 tonnes/77.9 tons
Haulage Speed
Up to 29.5 m/min (Up to 97 ft/min)
Haulage System
2 × 85 kW (2 × 115 hp)
Installed Power
Up to 1414 kW (Up to 1,897 hp)
Machine Weight - Approximate
66.00 ton (US)
60.00 ton (US)
Minimum Pan Width
32.70 in
832.00 mm
Operating Voltage
4160.00 V
4160.00 V
Pump Motor
48.00 mm H2O
36.00 kg/mm
Seam Range
1.6-3.2 m (63-126 in)
Typical Machine Length - Drum Centers
46.16 ft
14065.00 mm

Ranging Arm

RA560 (1)
Designed and robustly tested – for longer service life.
RA560 (2)
Transmission rating of 500 kW @ 33.5 rpm and above (40 rpm @ 60 Hz)
RA560 (3)
Maximum drum diameter of 2000 mm (78 in)
RA560 (4)
Choice of drum speeds
RA560 (5)
Complete with 32 mm (1.3 in) bore, through shaft PFF/PBF wet cutting
RA560 (6)
Square drum hub (440 mm [17.3 in] across flats)
RA560 (7)
Integral monitoring transducers
RA560 (8)
Quillshaft transmission protection
RA560 (9)
A robust cowl drive mechanism is also available on this model
RA560 (10)
Available cutter motors – 500 kW @ 50 Hz (810 hp @ 60 Hz)

Haulage Transformer Box - HTB2

Type
This flameproof module contains the main 253 kVA haulage transformer, power supplies, auxiliary transformer, drive system circuit breaker and one 250 kW (335 hp), 600V AC inverter drive, with integrated regenerative braking.

Water Material

Type (4)
This model of shearer is available with onboard filtration, dust suppression spray bars, shearer clearers and ranging arm spray rings.

Health Monitoring

Type
A comprehensive health monitoring system is available, including oil levels and temperatures, flows, pressures and vibration analysis.

Machine @ 60 Hz

Haulage Control
AC inverter drive
Haulage Control
AC inverter drive
Features

Higher Productivity for the Long Run

Coal panels and face lengths are increasing – the average seam height is not. Maximizing productivity levels as the seam height diminishes requires the optimization of cutting power, haulage power, reliability, ease of maintenance and operator ergonomics. Enhanced safety features that address the challenges of mining lower seams also need to be provided. As the boundary conditions for longwall operations evolve Caterpillar continuously develops solutions that will safely maintain or boost your productivity. For low seam shearer applications the most compact Cat solution yet will be there to deliver the results you expect: the new Cat EL1000. This latest addition to the successful range of Cat longwall shearers will cover seam heights from 63 to 126 inches (1.6 to 3.2 meters).

Meeting Tomorrow's Production Targets in Low & Medium Seams

The EL1000 shearer completes Caterpillar's range of shearers for maximum productivity now in seams from 1.6 to 7 meters.

The Essence and More in Shearing Proficiency

A compact powerhouse for high productivity the EL1000 shearer makes maximum impact in low and medium seams:

  • Cutting power: 1600 hp (2 x 500 kW)
  • Haulage power: 2 x 134 hp (2 x 100 kW)
  • Covering seam heights from 63 – 126 in (1.6 – 3.20 m)

Designed and Tested for Long Life

The EL1000 shearer has a unique one-piece mainframe that not only protects all the modular components but also enables selective overhaul and modular unit exchange for the most efficient maintenance in the industry. Component life, serviceability, durability and ease of operation – these parameters have all been validated by our own shearer test center in Germany.

Just Watch Production Levels Rising

The EL1000 shearer operation, production levels and component condition can be monitored on site and from the surface. The extremely powerful PMC® Evo-S control system offers enhanced automation and communication featuring state-of-the-art Ethernet communication. In consistent geological conditions the EL1000 can be operated in automated mode, keeping your personnel and productivity in the “safe zone”.

Reduced Maintenance Times / Enhanced Safety

The new innovative two-piece trapping shoe design, with separate structural and wear elements, significantly reduces the weight to be handled during replacement from more than 500 kg (1,102 lb) for the typical trapping shoe to less than 50 kg (110 lb) per insert. This greatly improves the safety of performing the task itself while reducing the time required to complete it. Greater flexibility is another advantage. Because the weight to be handled is so much lower, change-out can be performed anywhere along the face since heavy lifting equipment, typically located only at the gate ends, is not required. The result: ease of handling and greater safety.

More Cutting Time

Reliability and quality of manufacturing are the basis of every Cat® shearer success story. Good design and service will extend that reliability even more. The worldwide Cat dealer network – always close to your operations – is your quick link to professional service and original parts.

Standard Equipment
  • Gate End Data Connection
    • Powerline
    • WLAN
Optional Equipment
  • Coal Sizer
    • 100 kW (134 hp)
    • 200 kW (268 hp)
  • Gate End Data Connection
    • Fibre Optics